Building Supplies

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?PLC Automatic Metal Stamping Parts Ultrasonic Cleaning Machine

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Quick Detail:

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1. Name: Ultrasonic Cleaning Machine for metal stamping parts

2. Model: KBG-120300STGF

3. Material:Stainless Steel

4. Ultrasonic Power: Total 12KW

5. Heating power: Total 75KW

6. With spray washing, hot air drying

7. Ultrasonic power adjustable

8. Frequency: 28KHz (or As request)

9. With CE certification

10. OEM & ODM

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Description:

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Cleaning process:

? 1st. tank spray;

??2nd tank alkaline solvent ultrasonic cleaning;

3rd tank tap water rinse;

4th alkaline solvent ultrasonic cleaning;

5th tap water rinsing ;

6th acidic solvent ultrasonic cleaning;

7th tap water rinse;

8th ID water ultrasonic rinse;

9th ID water rinsing;

10th slow pull dehydration (with air blowing water);

11th alcohol rinse;

? 12th hot air drying; (detailed please see drawing)
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1,Composition

The Wash machine consists of ultrasonic generator, transducer, cleaning sub-tank, cleaning master tank, stainless steel circulation filtration system, parabolic move (fluctuating) system, automatic temperature control heating systems, hot air drying system, manipulator, frame, electrical control system, feeding station, closed cover, etc.

2,Device Description

The washing machine make up of 12 sets stainless steel tank of spraying tank, alkaline lotion ultrasonic cleaning tank, acid lotion ultrasonic cleaning tank, spray rinse tank, ultrasonic liquid rinse tank, overflow rinse tank, the slow pull dehydration tank, hot air drying and other components. Operator first to put the washing basket which equipped with the workpiece on the feeding platform, the manipulator automatically sequentially sent to each of the cleaning station, for workpiece cleaning, rinsing, dehydration, drying, and finally to send the finished cleaning ?workpiece basket to the lower discharge end (after the workpiece is removed, operator to promote the cleaning basket to the unloading end),the operator to remove the workpiece transferred to another step
# # Design Features


A. In order to improve the products cleaning quality, cleaning tank made with stainless steel material SUS304 mirror panel system

B. To improve the cleaning effect of the product, , specially designed heating rinsing

?C. Device internal management are all adopt hose connection, to prevent the resulting vibrations to affect the equipment using effect

D. To ensure the structure and weight of the cleaning equipment, specially designed the feeding and unloading station as stainless steel chain transmission structure, to make production and use be more stable

E. To use advanced ultrasonic noise reduction technology, to ensure the noise in the using environment under100 dB

F. Tank using double-sided welding techniques, this welding is not easy to occur leakage and longer life of the tank, and no residue , easy for cleaning

G. The tank made ??of stainless steel materials (genuine Pohang SUS304 plate, vibration plate surface using & 2.5mm) to extend the life of the machine and to reduce the effect of the corrosion

H. Adopt thickening chromium plating techniques, to ensure plating chromium layer uniformity above 8Dmm (commonly 5Dmm), so that the machine greatly extend the using life, reduce the corrosion

I. Adopts imported transducer, stable power, higher performance, and even ultrasonic intensity, shorten cleaning time, to achieve energy saving purposes

J. All-digital type ultrasonic generator: display with frequency, power, time, ultrasonic cleaning time can be adjustable from 0-60 minutes, and with ultrasonic frequency sweep function, industry-leading digital ultrasonic generator, nice appearance

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Applications:

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Industrial Ultrasonic cleaners are suitable for cleaning with car accessories; metal components; machine parts; optical frames, metal parts, electroplating accessories, watch and clock accessories, metal accessories, terylene filter core, semiconductor silicon, tools, lens, spectacle frames, jewelry and glass containers... etc

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Specifications:

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No. | Process | Cleaning mode | Transducer | Time | Cleaning Medium | Temperature control |
1 | Spraying cleaning | Pump cycle | __ | 4-5min | Hot water | 100℃ below Adjustable |
2 | ultrasonic alkaline lotion cleaning | 3000W/28KHZ ?? Fluctuating | 60 PCs | 4-5min | Alkaline Lotion | 100℃ below Adjustable |
3 | City Water rinsing | Excess of water | ＿ | 4-5min | ? --- | Normal |
4 | ultrasonic alkaline lotion cleaning | 3000W/28KHZ ?? Fluctuating | 60 PCs | 4-5min | Alkaline Lotion | 100℃ below Adjustable |
5 | City Water rinsing | Excess of water | ＿ | 4-5min | ? --- | Normal |
6 | ultrasonic acid lotion cleaning | 3000W/28KHZ ?? Fluctuating | 60 PCs | 4-5min | Acid Lotion | 100℃ below Adjustable |
7 | City Water rinsing | Excess of water | ＿ | 4-5min | ? --- | Normal |
8 | pure water ultrasonic rinsing | 3000W/28KHZ ?? Fluctuating | 60 PCs | 4-5min | pure water | 100℃ below Adjustable |
9 | pure water rinsing | Excess of water | ?? With out | 4-5min | --- | ?? Normal |
10 | Slow pull + one side wind cut | Excess of water | ??? ＿ | 4-5min | --- | ? ?Normal |
11 | Alcohol rinsing | ?????? --- | ???? --- | ?? --- | ? --- | ?? --- |
12 | hot air drying | Tunnel type drying | ??? ＿ | 20min | Hot air | 150℃ below Adjustable |
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Competitive Advantage:

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1. Our factory Machines produced with good quality parts, and competitive price. Machine warranty is for One year, for all the machines itself quality problems which in normal use and under warranty, we’ll provide maintenance and provide machine parts free of charge.

2. For all our machines before delivery had passed Ke-beige Limited strict inspection, at least be testing 24-48 hours before delivery.

3. Provide ODM and OEM, Customers only need to told us the products which request for cleaning, and their detailed cleaning requirements, our engineers will provide them perfect solution free of charge. Also, clients own machine design and requirements all be OK.?

4. After-sale service: To make sure our high quality and top service from us, before order will send the machine design drawing and specifications to clients for confirmation, before machine delivery we’ll testing the machines 24-48 hours and QC fully inspection, if there is any problem in Customer’s place, we’ll helping to checking out the problem and provide the machine parts for replace free of charge, if can’t to solve please return to us for a new one replace.

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