Horizontal Casting Machines - R8M 2strands

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Horizontal Casting Machines

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Horizontal Casting Machines

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1.Continuous Casting Plant
2,kinds of arc radius?
3,kinds of billet type?
4,kinds of strand?
5,More options

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We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user& acute;s steelmaking capacity, billet size, steel grades and the user& acute;s field conditions.

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Description:

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1. Basic standby technical parameters:

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Steel billet casting machine radius | 8m |
Strand quantity | 2 strands |
Ladle support type | Ladle turret or Ladle car |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Gas and water cooling , 2 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Hydraulic or flame cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
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2. ?Technical process description and capacity of steel billet CCM

Induction furnace:

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Nominal capacity | 30T |
Tap-to-tap cycle? | 60min |
Furnace quantity? | 3sets |
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Production capacity?

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Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 300,000t/year |
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3. ?Casting speed, productivity and strand quantity

??? R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:

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Casting sectional area(mm) | ?180x180 | 200×200 | 220×220 |
Casting speed(m/min) | 1.6 | 1.8 | 2.0 |
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NO. | Billet size | Casting speed | hourly output (tons) | Daily output 20hour (tons)??? | Annual output(300days) (tons) |
1 | 180×180 | 1.6m/min | 21.98 | 439 | 131,700 |
2 | 200×200 | 1.8m/min | 27.13 | 543 | 162,900 |
3 | 220×220 | 2.0m/min | 36.47 | 729 | 218,700 |
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??? The calculation results is the ideal state of the production, please according to own actual situation of adjustment.

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Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8~2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3~2.0 | Please refer to the computational table | 0.15~0.2 |
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4. CCM equipment parts list?

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№ | Equipment name | Weight | Model and specification | Unit | ? |
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?? 1 | Ladle turret
Hydraulic drive,with weighting | 21T | set | 1 | ? | ? |
2 | Tundish arriage
High and low leg type | 12.5×2=25T | set | 2 | ? | ? |
3 | Tundish | 6×2=12T | set | 2 | ? | ? |
4 | Slag Pot | 2.5T | set | 1 | ? | ? |
5 | Long sleeve protection device | 0.3T | set | 1 | ? | ? |
5 | Tundish baking | 5.3×2=10.6T | set | 2 | ? | ? |
6 | Tundish nozzle
baking | ? | set | 2 | ? | ? |
7 | Casting operation
boxes cantilever
rack | ? | set | 2 | ? | ? |
8 | 150×150 Mould | ? | set | 2 | ? | ? |
9 | Mould cover | ? | set | 2 | ? | ? |
10 | Oscillator device | ? | set | 2 | ? | ? |
11 | Spray header | ? | set | 2 | ? | ? |
12 | Oriented segment | ? | set | 2 | ? | ? |
13 | Rigid dummy bar | ? | set | 2 | ? | ? |
14 | Dummy bar storage device | ? | set | 2 | ? | ? |
15 | Straightening and
withdrawal machine | ? | set | 2 | ? | ? |
16 | Straightening and
withdrawal machine
common base | ? | set | 1 | ? | ? |
17 | Shears approach roller | ? | set | 2 | ? | ? |
18 | Billet clamping
device | ? | set | 2 | ? | ? |
19 | Torch cutting
machine | ? | set | 1 | ? | ? |
20 | Collection cutting
?head device and
?hanging pot | ? | set | 1 | ? | ? |
21 | After cutting roller | ? | set | 2 | ? | ? |
22 | Transport rollerⅠ | ? | set | 2 | ? | ? |
23 | Transport rollerⅡ | ? | set | 2 | ? | ? |
24 | Knockout roller | ? | set | 1 | ? | ? |
25 | Fixed bezel | ? | set | 1 | ? | ? |
26 | Shifting steel
?machine | 6m length | set | 1 | ? | ? |
27 | Collection cooling
?bed | ? | set | 1 | ? | ? |
28 | Caster body cooling
?system | include a backwash filter | set | 1 | ? | ? |
29 | Caster cover | ? | set | 1 | ? | ? |
30 | Automatic Length
?System | ? | set | 3 | ? | ? |
31 | Gas source processor | deal instrument gas | set | 1 | ? | ? |
32 | Steel platform | ? | ? | 1 | ? | ? |
Ⅱ | Hydrauli,Lubrication,pneumatic system | ? | ? | ? | ? | ? |
1 | Host hydraulic station | ? | set | 1 | ? | ? |
2 | The billet hydraulic station | ? | set | 1 | ? | ? |
3 | Hydraulic lift tailgate | ? | set | 2 | ? | ? |
4 | Centralized grease lubrication station | ? | set | 6 | ? | ? |
5 | Hydraulic piping | ? | set | 1 | ? | ? |
6 | Lubrication piping | ? | set | 1 | ? | ? |
Ⅲ | CCM 3-Electric | ? | ? | ? | ? | ? |
1 | Operating station | ? | ? | ? | ? | ? |
2 | Software Package | ? | ? | ? | ? | ? |
3 | PLC | ? | set | 3 | ? | ? |
4 | ET-200 PLC
Host hydraulic station ET-200 PLC | ? | set | 1 | ? | ? |
5 | Inverter | ? | ? | ? | ? | ? |
① | W-S machine inverter
(heavy type) power:11 kW | ? | set | 3 | ? | ? |
② | Shears approach roller inverter power:4KW | ? | set | 3 | ? | ? |
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WUXI HAIJUN HEAVY INDUSTRY CO., LTD

Address: Yandai, Dongbeitang, wuxi, jiangsu, China, 214000
Tel: 86-510-82613968
WUXI HAIJUN HEAVY INDUSTRY CO.,LTD is a comprehensive enterprise integrating scientific research, engineering design, system integration, equipment sales and installation, serving those small private enterprises at home and abroad. We provide customers with overall designing from smelting to continuous casting to steel rolling, and we have developed the high efficiency manufacturing process with low energy consumption. At present, the main products are continuous casting machines (CCM), steel rolling mill and auxiliary equipments. At the same time, our company has established strategic cooperation relationship with preeminent manufacturers of Electric Arc Furnace, Refining Furnace, Induction Furnace and Transformer, etc.We are now positively developing steel scrap processing equipments and streamlines with high efficiency and low installed capacity.

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