Electric Power Tools

Customized 3-24V high Precise Miniature Planetary Gearbox for mobile phone
Specifications

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Technical Parameter | motor | DC brush motor |
noise level | less than 40dB |
life time | 500 hours |
working temperature | -40 to 95℃ |
tolerance | <0.3mm |
Certification | ROHS/ISO9001/ISO14001/SGS/TS16949 |
Suitable for | Eyebrow pencil, Camera, Health care product, Auto watering device, and etc. |
OSD Language | English, French, German, Italian, Russian, Spanish, Portuguese, Dutch, Greek, Japan, Korean |
The basic specifications for reference only, specifications can be customized. |
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Model | At Rated Load | At Stall | Transmission Reduction | Overall Length L | Gear Box Length L1 |
Speed | Current | Torque | Stall Torque | Stall Current |
rpm | mA(MAX) | gf.cm | gf.cm | mA | Ratio | mm | mm |
ZWPD010010-171 | 40 | 70 | 85.0 | 165.0 | 160 | 171/1 | 18.3 | 7 |
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Description

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Main Products

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1) Precise component and assembly of plastic and metal powder injection;

2) Precise motor gear box reducer: diameter 4-40mm,

? ? Output speed: 5-2000rpm,

? ? Reduction ratio: 2-2000,

? ? Output torque: 1.0gf-cm to 50Kgf-cm;

3) Customized worm and gear transmission machinery;
4) Precise electromechanical motion module.
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Competitive Advantage
# 18-year experience in manufacturing motor gearbox
# Experienced Staff: average 7-year experience in R&D , ODM &OEM
# International Approvals: ROHS/ISO9001/ISO14001/SGS/TS16949
# Competitive?Price
# High Product?Performance: Low noise, High efficiency, Long lifespan
# Prompt Delivery: 15 working days after payment
# Quality Approvals
# Small Orders Accepted
# Partners: HUAWEI, Panasonic, Bosch, SAMSUNG, other World?Fortune 500 companies, etc.
# Advanced equipments: Agie Wire cutting machines, Agie EDM, Makino, EDM, Roders CNC, Sodick and Sumitomo Precision Injection Machines, etc.

Applications

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Automobile unit: head light regulator, braking system

automatic kitchen: fruit and vegetable juice extractor

automatic toilet appliances: dustbin

home appliance: cleaning robot,

instrument & meter: timing system

medical appliance: medical gear pump,

personal care: hair curler, electric toothbrush

security and protection: electric lock,

digital camera: pan tilt

model aero planes and toy: toy car

etc.

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Quality Control

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1. Life Test : being continuously working for required period of time, then stop, then repeat

2. Noise Test : being put at the distance of 1m (or other requirements) to the test equipments to test the noise

3. Water-proof Test : being put 10mm under the water working for 2 weeks and 100m under the water working for 12 hours

4. Salt Spray Test: salt spray can test the products’ resistance to corrosion

5. Impact Test: two objects striking each other at high relative speeds

6. Storage Test: being stored under normal temperature for 1 or 2 years to test stability

7. Environmental Related Substance

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Manufacturing Process

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Product No.: | GM11009-36 | 　 | 　 | Product Name: | 22mm speed reducing gearbox(DV24DS/H)???? |
Process NO | Process Name | Equipment | Working Time/s | Number of Working People | Engineering Specification |
Name | No. | Qty |
① | planet carrier shaft | hand-punch | J3-0.07 | 1 | 10.0 | 0.5 | ①shaft press-in height H:0~-0.2mm (reset on planet carrier)②shaft extrusion force: ＞5Kg |
fixture | T11009-01 | 1 |
② | assemblely the planetary gear on carrier | hand-punch | J01-0.04 | 1 | 18.0 | 1 | planet carrier height H: 10.7±0.1mm |
fixture planet carrier | TPD028028-04 | 1 |
③ | assembly the gearbox(1) | oiling machine | TAD-200S | 2 | 35.0 | 2 | oil amount: 0.3-0.4g/time????????????????? |
oil tube | / | 2 |
tweezer | / | 2 |
④ | assembly the motor onto the base? | electric screwdriver | POL-3200B | 1 | 12.0 | 1 | screwdriver torque force:3.0-3.5Kg·cm |
motor holding seat | T012012-03 | 1 |
⑤ | assembly the motor and the gearbox | / | / | 1 | 13.0 | 1 | / |

⑥ | gearbox+spring | oiling machine | TAD-200S | 1 | 17.0 | 1 | oil amount:0. 2-0.3g/time???????????????? |
oil tube | / | 1 |
srping loading tooling | T11009-03 | 1 |
⑦ | assembly self-lock cover+ twister+output shaft+cover | tweezer | / | 1 | 16.0 | 1 | oil amount: 0.02-0.1g /time???????????????? |
mark pen | / | 1 |
8 | loaded unusual noise test | load test tooling | T11009-02 | 1 | 16.0 | 1 | volt:12.0VDC?
loaded current:＜load:7Kg? |
power pack | PS-305DM | 1 |
energized clip/tweezer | / | 1 |
9 | performance test | motor comprehensive tester | TM-MTB | 1 | 15.0 | 1 | ①voltage:12.0VDC
②current:＜80mA
③speed:(41±5))RPM*(100:1)??????
④noise:≤54dB (5cm)
⑤self-locking force:＞0.7N·M |
energized clip | / |
⑩ | laser printing | laser printer | BJ665006 | 1 | 7.0 | 0.5 | / |
stationary fixture | T11009-07 | 1 |
11 | install the gasket+glue | cylinder needle | / | 1 | 15.0 | 1 | / |

12 | appearance +package | packing tape dispenser | / | / | 12.0 | 1 | / |

Specification Setting | 　 |

Standard Yeild of 8 Hours /PCS | Total Number of Working People | Standard Yeild of Each Person per Hour /PCS | Bottleneck Procedure | Bottleneck Procedure Time/S | A class |
1524 | 12 | 16 | assemblely the planetary gear on carrier | 18 | 　 | 　 |
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2D Drawing

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? this?gearbox program is designed for particular customer. pictures?above come from internet,?only for demonstration, no business use. we can research and develop new program for customers.