Industrial Lighting

CNC Whirlwind Gear Chamfering Machine High Precision , 35KW Motor Power

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Application:


The machine adopts the principle of whirlwind usage for milling so as to reduces the idle stroke, and improve the processing efficiency. The spindle adopts direct drive torque motor, cutter spindle uses direct connection servo motor,eliminated the transmission backlash so that ensured workpiece spindle’s synchronism performance with cutter spindle,makes machining accuracy stable and reliable. According to the customers’ order, the machine can be equipped with non-contact automatic tooth meshing device, adjust digital display device by manual,automatic lubrication, automatic door , deburring device etc., and it meets various needs of the customers. The type of machine is specially designed for automobile, tractor, motorcycle and other industries. It is applied to the gear chamfering for the gearboxand the synchronizer, especially suitable for batch production of small variety.

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Characteristics:


●The manual adjustment shaft is equipped with digital display device, which can show all kinds of manual adjustment position, so as to reduce replacement adjusting time.
●The machine was established the mathematical model, and independent development adjustment software, and then the precision can satisfy software requirements.
●The cutter spindle adopts side hanging style, good in technology. The manual adjustment adopts rectangular ,dovetail guideway, the revolving axles is close to cutter with high precision.
●The machine bed adopts large angle chip removal outlet, it is covered stainless steel plate and suitable for dry cutting. The iron chips trolly has insert into machine bed directly, it is convenient to maintenance.
●Typical workpiece is compared with traditional processing method:

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Parameters | Synchronizer?toothed?sleeves. |
Module | M | 2 |
Number?of?teeth | Z | 36 |
Pressure?angle | α | 30° |
included?angle(single?side) | 54°±1° |
Transverse?angle | 5°±1° |
symmetry?degree | 0.1mm |
Indexing?machining | Whirlwind?chamfering?machining |
Machining?efficiency:Above?45?sec.(one?cutting) 60?sec.(twice?cutting) It?is?easy?to?produce?burr. | Machining?efficiency:16?sec. without?burr Process?Smoothness?Well |
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Parameter?table:

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Model Specification | JCC32X |
Max.?Workpiece?diameter(mm) | External:30~320 Internal:50~320 |
Max.?Module(mm) | 5 |
Chamfering?angle? | Straight?angle:?80°~130° Face?angle:?0°~15° |
Number?of?teeth | Above?8?teeth |
Turning?diameter?of?workpiece?spindle(mm) | Ф320 |
Mounting?basic?hole?of?workpiece?spindle(mm) | Ф90?H7 |
Mounting?basic?hole?of?cutter?spindle | Ф20?H7 |
Speed?of?cutter?spindle(rpm) | 6000 |
Main?motor?power?(KW) | 35 |
Overall?dimension?:?L×W×H?(MM) | 3100×2100×2150 |
Net?wight?(Kg) | 4500 |
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Design?sketch:

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Company Profile:
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Heng Yong company gathered many experienced experts. This team is lead by people have over decades of experience, and filled with young, energetic engineers.? With strong research and developing ability, our company put extraordinary effort on developing complete sets of gear machinery.? Now we are able to provide our customer the main products as follows: Gear Shapers, Straight Bevel Gear Generators, Spiral Bevel Gear Generators, Spiral Bevel Gear Grinders, Hypoid Gear Testers, Gear Lappers, Gear Quenching Press, Gear Chamfering Machines, Gear Hobbers, Honing Machines, Vertical & Horizontal Machining Centers, Special Precision Speed Reducers, Roll Stander for Seamless Tube Stretch Reducing Mill, Gear Coupling Family, Low Drive Devices and Environmental Protective Equipment of 16 kinds, more than 30 families, and more than 150 types and specifications. The company focus on developing heavy-duty, large CNC gear machinery, which are urgently needed by the government and makes industrialize as soon as possible, provide a great variety of advanced gear machinery to the market. The company is using the leading 3D designing software for developing and designing. The company combines producing with research and development by Cooperating with TIANJIN University and other colleges for many years.

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