Measurement & Meter

Ceramic Vacuum Disc Filters Ores Dressing Sludge Dewatering Machine

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Ceramic vacuum disc filters are used to dewater a wide variety of different kinds of mineral concentrates in the mining industry.. The construction and operation principle of ceramic disc filters are pretty similar to the conventional disc filters but the difference is that the filter cloths are replaced here by microporous ceramic segments.

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The Vacuum Ceramic Disc Filters has been widely used in copper, iron, gold, silver, tin, aluminum, lead, zinc, nickel, palladium, cobalt, molybdenum, aluminum, phosphorus, coal, sulfur, silicon, quartz, mica, rare earth concentrate, tailings dewatering, Zinc Oxide, chemical industry lead oxide, zinc sulfide, electro slag, leaching slag, slag cement dehydration and environmental pollution as well as waste acid treatment. The fineness of materials is from -200 to -450 and a variety of superfine materials.

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work principle

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Driven by the main shaft, the filtering plate rotates to the direction of scraper. Under effect of vacuum system (vacuum pump, filtrate tank, distributor and relevant pipes), the filtering plate below slurry level absorbs the slurry while the filtering plate from slurry level to scraper makes the material (absorbed on it) dry. The filtrate goes into filtrate tank where from it is drained through discharge system (filtrate pump and relevant pipes).

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When the filtering plate reaches the position of scraper, the cake is taken out by scraper and then given through discharge chute onto conveying belt. After discharge of material, the filtering plate is cleaned in the way of reverse flowing (cleaning takes place once after each circle of rotation). So a few of residue caused by clearance between filtering plate and scraper is cleaned out, and the function of filtering plate is restored during operation.

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Features

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1. High vacuum degree (vacuum degree -0.09~-0.098MPa), low moisture of cake

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2. High filtration precision, solid content of filtrate<50ppm, which can be recycle used in the system.

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3. Energy saving up to 90%, low energy consumption, low running cost

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4. Filter cake cleaning system is installed

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5. PLC and computer integrate with automatic valve control; high degree of automation and low labor intensity

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6. Compact structure; small area taken; convenient maintenance

Advanced drainage system ensures application in any running conditions.

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7. LOW MOISTURE CONTENT OF CAKE. Average moisture content of concentrates is 7-8 %.

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Specifications

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model | filter area/m2 | plates/round | ?Disc quantity/filter plate quantity per disc(piece) | ?Volume tank m3 | motor /KW | operating power/Kw | Main size(L×W×H)/m |
TC-1 | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | 1.6×1.4×1.5 |
TC-4 | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | 2.4×2.5×2.1 |
TC-6 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 2.4×2.9×2.5 |
TC-9 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2.7×2.9×2.5 |
TC-12 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 3.0×2.9×2.5 |
TC-15 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 3.3×3.0×2.5 |
TC-21 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 4.6×3.0×2.6 |
TC-24 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 4.9×3.0×2.6 |
TC-27 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 5.2×3.0×2.6 |
TC-30 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 5.5×3.0×2.6 |
TC-36 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 6.6×3.0×2.6 |
TC-45 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 7.5×3.0×2.6 |
TC-60 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 7.5×3.3×3.0 |
TC-80 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 9.0×3.3×3.0 |
TC-102 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 8.8×3.6×3.3 |
TC-120 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9.7×3.6×3.3 |
TC-150 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 11.2×3.6×3.3 |
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