Others

main speficication:
# Steel thickness (t): from?2.0 mm to (at least) 4,0 mm;
# Profile height (h): from 100 mm to (at least) 400 mm;
# Flange width (b): from 40 mm to (at least) 100 mm;
# Flange height (c): from 12 mm to (at least) 20 mm;
# Maximum hole diameter deviation: +2 mm/-0 mm

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1. The Chart of Process Flow



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Specification
No | ? | Technical Specification & Remark |
1 | 5T hydraulic decoiler | # Steel coil width: 550 mm; # Internal diameter of coil: variable, from 470 mm to 520 mm # Maximum coil weight: 5000 Kg; # Main motor power: 5.5KW # Hydraulic power: 4kw |
2 | Leveling part ? ? ? | # Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers) # Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC. # Flattener roller: material is SAE 1045, hardening and tempering |
3 | Punching and pre-cutting system ? ? ? | # Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system before roll forming. # Cutting will be flat cutting so no need to change the cutting blade when make different sizes. # Hydraulic power: 7.5kw # after roll forming, there is one more set of post cutting. |
4 | Main Roll Forming Machine ? ?? | ? # Thickness range: 2.0-4.0mm # Main motor power:18.5kw # Adjust flange and width: by 1.5kwX3 # Roll station: 16 stations # Shaft diameter: ￠76mm material: SAE1045 with quenching and tempering # Gear box driving system ? |
5 | Correction adjust system ? ?? | # Correction of the product sheet to be straight. |
6 | Hydraulic System ? ?? | # Hydraulic power: 7.5kw # Working pressure: 20Mpa adjustable # Solenoid valve:?4 groups # Hydraulic oil: 46# hydraulic oil # Quantity :1 |
7 | Computer Control Cabinet ? ?? | ? # Programmable setting of profile length and quantity # Operating system language: English and Chinese # Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved # Length inaccuracy can be amended easily. # PLC brand: Panasonic |
8 | Out table ? ?? | # Support the product come out from the machine # Quantity: 2 units |
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4. Warranty
# Warranty: 1 year warranty from date of shipment
# Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

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