Iron & Steel

Boltless Mill Liners DF001 Steel Mill Liner Design And Installation With More Than HRc48 ? ? 1.Longer Service Life;
2.Easier Installation;
3.No Repairs during Service Periods;
4.No Leakage of Powder or Slurry.


Boltless Mill Liners?Description:

We possess famous patented product------ Combined Self-fastened?Boltless Ball Mill Liners, or called CHINA BEST LINER. In December of 2000, we successfully registered the international patent in Canada. Before that, we claimed domestic patents in1988 and 1997. The outstanding advantage of our liners is boltless. The general advantages are as follows:

1. Longer service life

2. Easier Installation

3. No repairs during service periods

4. No leakage of powder or slurry

5. Maxinum quenching hardness can be achieved because of no bolt holes

6. Output is?increased?by about 5%

7. Power consumption is reduced by 5-20%

8. Maintenance is?decreased by?above 98%

The liners are easily installed and existing mills need no modification.

In addition, the new-design lining plates can guarantee no leakage of powder, no repairs during service periods and noise reduction. The reliability and stability of our liners are much better than those of traditional ones.

In the recent 20 years, our liners have been widely used in large, medium and small ball mills in Chinese power generation, mining, cement, Chemical engineering and metallurgical industries and super fine pulverizing equipments. It is the only recommended liner product in the latest standard of the electric-power industry in China.
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In the recent 20 years, our liners have been widely used in large, medium and small ball mills in Chinese power generation, mining, cement, Chemical engineering and metallurgical industries and super fine pulverizing equipments. It is the only recommended liner product in the latest standard of the electric-power industry in China.

Technical Parameters

Wuxi Orient Anti-wear Engineering Co., Ltd.

Chemical Composition & Mechanical Property of Wear-resistant Castings

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Item | Cr-Mo Alloy Steel I | Cr-Mo Alloy Steel II | Cr-Mo Alloy Steel III | High Cr white iron | High Cr Alloy Steel | High Manganese Steel | Ni-Hard cast iron |
C | 0.30~0.50 | 0.65~0.90 | 0.40~0.90 | 2.40~3.20 | 1.1~2.2 | 0.90~1.30 | 2.40~3.60 |
Si | 0.50~1.20 | ≤0.75 | 0.70~1.20 | 0.60~1.20 | 0.60~1.20 | ≤0.08 | ≤0.80 |
Mn | 0.40~1.20 | 0.50~1.20 | 0.60~1.00 | 0.50~1.00 | 0.50~1.00 | 11.00~18.00 | ≤2.0 |
Cr | 1.70~2.50 | 1.50~2.50 | 4.00~7.00 | 12.00~30.00 | 11.00~30.00 | 1.50~2.50 | 1.5~10 |
S | ≤0.04 | ≤0.06 | ≤0.04 | ≤0.04 | ≤0.04 | ≤0.04 | ≤0.15 |
P | ≤0.04 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.06 | ≤0.15 |
Mo | ≤0.5 | ≤0.5 | ≤0.5 | 0.10~3.0 | 0.10~3.0 | ≤1.0 | ≤0.10 |
Cu | 0.10~0.60 | ≤0.25 | 0.20~0.40 | 0.10~1.00 | 0.10~1.00 | - | - |
Ni | ≤0.50 | ≤0.30 | 0~0.30 | 0~0.30 | 0~0.30 | - | 3.3~10 |
Re | ≤0.02 | ≤0.02 | ≤0.02 | - | - | - | - |
Equivalent Specifications | DL/T 681-1999 ? GB/T26651-2011 | AS 2074 L2B Mod | DL/T 681-1999 | GB/T 8263-1999 AS 2027 Cr27 AS 2027 CrMo 15/3 AS 2027 CrMo 20/2/1 ASTM A532 Class III type A 25% Cr ASTM A532Class II type B 15% Cr-Mo BS 4844 3E DIN1695 NFA32401. | GB/T 5680-1998 DL/T 681-1999 JIS G 5153-1999 ASTM A 128 DIN GX120Mn12 AFNOR:Z120Mn12 | GB/T 8263-1999 AS 2027/Ni-Cr1-550 AS 2027/Ni-Cr2-500 AS 2027/Ni-Cr4-500 AS 2027/Ni-Cr4-600 AS 2027/Ni-Cr4-630 ASTM A 532 1-A,B,C,D ASTM A 532 2-A,B,C,D,E ASTM A 532 3-A |
Material Type | Martensite Steel | Martensite or Pearlitic Cr Mo Steel | Martensite Steel | Martensite matrix | Austenitic Mn Steel | - |
Hardness | HRc≥48 | HB470 & HB 321~370 | HRc≥50 | HRc≥56 | HB≤300 | HRc≥56 |
Impact Value | Ak≥40J | - | Ak≥10J | Ak≥4J | Ak≥80J | - |
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Our foundry has complete melting, heat treatment and test equipments, such as mid-frequency induction electrical furnaces, quenching and tempering furnaces, blast shot, spectrometer, Rockwell and Brinell Hardness tester, impactor, UT tester and metallographic microscope. We achieved the certificate of quality management system ISO 9001:2008. We have been exporting castings to oversea markets, such as Brazil, Australia and South Africa.

Foundry Photo





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