Instruments & Meters

Automatic Control System Steel Reinforced Wire Cage Welding Machine

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Products description:

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Rolling machine flat port, socket dual-purpose, full automatic continuous adjustable, full frequency conversion synchronous speed, both end automatic tightly wound, ring rib pitch adjustable, microcomputer control action, all digital circuit to control the welding, convenient installation and debugging,in place after 2 hours out of the net, only one person is needed to operate,is the ordinary reinforcement seam welder 2-3 times. Welding wheel adopts special welding material, the service life is 5 times the ordinary welding wheel.

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Working Principle:

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This machine consist of 4 parts of driven systems, inclusive Master plate of Rotation, Plate of push reinforcing steel , expansion diameter part, and welding machine. The 4 parts are drived by independent electrical motor. The Full variable frequency control ensures that the span of the latitude steel and the angle of the spigot won’t not change along with the welding speed. Adjustment the ratio of motor speed can change the span of latitude steel, and angel of spigot. This machine can weld different diameter cages via adjustment of location and position of the master plate and welder.

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Specification | Parameter |
Validity Dia | Socket: 800-1800mm Flat: 800-2000mm |
Max length of welding | 4000mm |
Dia.of steel wire | Latitude:3.5-6mm Longitude:4-6mm |
Quantity of longitude wire | 12 |
Span between latitude wire | 20-150mm |
Angle of spigot | 10-25degree |
Rotation speed of main plate | 0-10RPM |
Motor power | 0.55+1.1+2.2KW |
Transformer power | 150KVA |
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Product features:

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1. With small tolerance and good forming quality, automatic rebar Wind up mechanism can adjust the space between rebars in operation.

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2. Automatic welding, accurate solder joint and labor intensity reduction.

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3. Frequency converter controlled high precision Cage-drawing system.

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4. Automatic cage holding design can prevent the cage from bending accident, which is caused by its weight in the middle of welding.

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5. Automatic loading mechanism can speed up the loading rate and increase productivity.

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6.The mould consists of moulding ring and conduit, which can adjust cage diameter and main rebar quantity fastly.

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7. Forward and reverse roll type straightening mechanism with characteristics of long service life and good straightening effect.

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8. Controlling system consists of Panasonic PLC, Panasonic touch screen, ABB frequency converter.

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Worksit

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Finished Cage:

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Production Details:

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Announcements :

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1. this machine should use cold-drawn and low-carbon steel with the non-oxidation, no rustiness and oil stains. Its diameter should not be over that stated parameter values, otherwise it will damage to the welders. When welding steel with 7-8mm diameter, you should low down the speed, in case producing too much heat to the welding machine.

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2. Assure the Groove of conductive cooper bush on the Welders coincide with the diameter of Latitude steel, otherwise it will be difficult to put and push through the steel wire.

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3.check-up the cooling water system: turn on the water pump, look over if there is water in the water tube, and water flow rate is enough, or else clean the water cycle system.

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4. when you use the machine for the first time, please let it empty running, and you should make everything go on well, without loose and abnormal noise and liberation.

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5. Please not use the machine when it rains and with thunder, and please turn off the total electrical power.